Manufacturing Quality Analyst

Vertiv · Pune, India

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Other (Adjacent or hard to classify.)

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In-Process Quality Assurance
- Perform in-process inspections and verification activities as per Control Plans and SOPs.
- Monitor manufacturing processes to ensure compliance with quality standards and specifications.
- Ensure proper implementation of quality gates and process controls.
- Verify first-piece approval and process setup validation before production release.
Product Inspection & Testing
- Conduct dimensional, visual, functional, and process audits.
- Review inspection and test records for accuracy and compliance.
- Ensure calibration status of measuring and testing equipment.
- Support product validation and reliability testing activities.
Defect Management & Problem Solving
- Investigate internal quality issues, line rejections, and process deviations.
- Participate in Root Cause Analysis (RCA) using 5 Why, Fishbone, and 8D methodologies.
- Implement containment, corrective, and preventive actions.
- Verify effectiveness of corrective actions and maintain closure records.
Quality Systems & Compliance
- Ensure compliance with QMS requirements, work instructions, and standard operating procedures.
- Support internal audits, customer audits, and certification audits.
- Maintain quality records, inspection reports, and traceability documentation.
- Identify and escalate quality risks impacting product conformity.
Continuous Improvement
- Participate in Kaizen, Lean Manufacturing, Six Sigma, and Cost of Poor Quality (COPQ) reduction projects.
- Analyze quality trends and support improvement initiatives.
- Drive reduction in defects, rework, scrap, and customer complaints.
- Support digitalization and process improvement activities.
Cross-Functional Coordination
- Coordinate with Production, Manufacturing Engineering, Supplier Quality, and Customer Quality teams.
- Support new product introduction (NPI), pilot builds, and production readiness activities.
- Participate in daily production and quality review meetings.
Required Qualifications
- Diploma / Bachelor's Degree in Mechanical, Electrical, Electronics, Production, or Industrial Engineering.
- 1 to 3 years of experience in Manufacturing Quality, In-Process Quality, Production Quality, or Quality Assurance.
- Freshers with strong quality knowledge may also be considered depending on business requirements.
Required Skills
- Quality Inspection Techniques
- Drawing Interpretation
- GD&T Basics
- Root Cause Analysis (RCA)
- 7 QC Tools
- Control Plan & PFMEA Understanding
- Problem Solving Methodologies
- MS Office and ERP/SAP Knowledge
- Quality Documentation & Reporting
Preferred Technical Knowledge
- Sheet Metal Fabrication
- Mechanical Assembly Processes
- Electrical Panel Assembly
- Wiring and Harness Inspection
- Torque Control Processes
- Testing and Validation Processes
- Measurement Equipment Usage
Key Performance Indicators (KPIs)
- In-Process Defect Reduction
- First Pass Yield (FPY)
- Rework and Scrap Reduction
- Audit Compliance Score
- Quality Issue Closure Time
- Process Audit Effectiveness
- Customer Complaint Reduction
- Adherence to Quality Inspection Plan
Preferred Certifications
- Six Sigma Yellow Belt / Green Belt
- Internal Auditor Training
- GD&T Training
- Quality Core Tools Awareness
Competencies
- Attention to Detail
- Analytical Thinking
- Problem-Solving Ability
- Teamwork and Collaboration
- Effective Communication
- Ownership and Accountability
- Continuous Improvement Mindset